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The cutting-edge ultrasonic pillow line for microfibre cushions ultrasonic production line was designed specifically to produce cushion inners made of polyester microfibre using ultrasonic technology, ensuring efficiency, precision, and safety throughout the process.
New tension systems have eliminated material folds and imperfections of the pillow and allow it to be evenly filled it with the fiber even in the corners. Its patented ultrasonic system to manufacture pillows and cushions has increased production performance, compared with older generation pillow lines and improve the quality of the final product.
The non-woven fabric is welded and stitched with rotating ultrasonic units on all 4 sides and evenly filled with open fibre or other filling material. The ultrasonic welding is very strong and neat. The final product leaves the line ready to be packed.
The composition of the pillow line can be customized according to the needs, however a typical line is composed of:
– Feeder with electronic scale that consists of the feeding silo controlled by photocells and the weighing scale made of aluminium and suspended on 4 load cells
– Ultrasonic automatic machine to manufacture pillow inserts with unwinding units for nonwoven/microfibre rolls, the filling unit and rotating ultrasonic units that execute welding and cutting of the cushions and pillows inlets.
The pillow line can be additionally equipped with automatic cushion shaker, labelling machine to apply printed labels during the ultrasonic welding or a printing system of new generation to mark the label directly on the pillow with fast-drying ink. At the output it can be connected to automatic packing line to complete the whole pillows manufacturing process.
By combining cutting-edge technology, meticulous safety features, and seamless integration capabilities, our ultrasonic production line redefines pillow manufacturing, establishing new benchmarks for quality, efficiency, and reliability in the industry.
ULTRASONIC PILLOW CLOSING MACHINE
The cutting-edge ultrasonic pillow line for microfibre cushions ultrasonic production line was designed specifically to produce cushion inners made of polyester microfibre using ultrasonic technology, ensuring efficiency, precision, and safety throughout the process.
New tension systems have eliminated material folds and imperfections of the pillow and allow it to be evenly filled it with the fiber even in the corners. Its patented ultrasonic system to manufacture pillows and cushions has increased production performance, compared with older generation pillow lines and improve the quality of the final product.
The non-woven fabric is welded and stitched with rotating ultrasonic units on all 4 sides and evenly filled with open fibre or other filling material. The ultrasonic welding is very strong and neat. The final product leaves the line ready to be packed.
The composition of the pillow line can be customized according to the needs, however a typical line is composed of:
– Feeder with electronic scale that consists of the feeding silo controlled by photocells and the weighing scale made of aluminium and suspended on 4 load cells
– Ultrasonic automatic machine to manufacture pillow inserts with unwinding units for nonwoven/microfibre rolls, the filling unit and rotating ultrasonic units that execute welding and cutting of the cushions and pillows inlets.
The pillow line can be additionally equipped with automatic cushion shaker, labelling machine to apply printed labels during the ultrasonic welding or a printing system of new generation to mark the label directly on the pillow with fast-drying ink. At the output it can be connected to automatic packing line to complete the whole pillows manufacturing process.
By combining cutting-edge technology, meticulous safety features, and seamless integration capabilities, our ultrasonic production line redefines pillow manufacturing, establishing new benchmarks for quality, efficiency, and reliability in the industry.