ULTRASONIC PILLOW MANUFACTURING MACHINE

 
This cutting-edge automated ultrasonic welding and sewing machine revolutionizes the production of finished cushions and pillows crafted from Nonwoven, Microfiber, or Polypropylene materials. Automatic ultrasonic cover making machine streamlines the manufacturing process, requiring minimal operator intervention.
 
The operator simply set the desired cushion size, filling weight, and the quantity of pieces to be produced, empowering efficient production runs with precision.
 
The patented system for manufacturing pillows and cushions covers using rotating ultrasonic technology not only increases production capacity compared to conventional sewing systems, but also improves quality, signicantly reducing labour costs. Utilizing a motorized contrast wheel, the non-woven fabric is welded and stitched with rotating ultrasonic units on 3 sides, resulting in robust seams, enhancing durability and longevity. The fourth side is welded after the filling of the cushion. The stitching pattern can be customized to meet specific design requirements, offering versatility in product aesthetics.
 
For added functionality, an ink-jet printer can be integrated into the machine for the ultrasonic production of pillow and cushion covers. This feature enables direct printing of labels onto the fabric as it advances through the production process, eliminating the need for post-production labeling. Alternatively, a labeling machine can be installed to weld printed labels onto the cushions using ultrasonic technology, ensuring consistent and secure attachment.